IJBTT

A Microstructural Analysis and In-Situ Infrared Thermography of IS3048 Steel to Assess Drilling Tool Performance

A Microstructural Analysis and In-Situ Infrared Thermography of IS3048 Steel to Assess Drilling Tool Performance
	© 2023 by IJETT Journal
	Volume-71 Issue-2
	Year of Publication : 2023
	Author : Annavarapu Venkata Sridhar, Balla Srinivasa Prasad, Karaka VVNR Chandra Mouli
	DOI : 10.14445/22315381/IJETT-V71I2P206

How to Cite?

Annavarapu Venkata Sridhar, Balla Srinivasa Prasad, Karaka VVNR Chandra Mouli, "A Microstructural Analysis and In-Situ Infrared Thermography of IS3048 Steel to Assess Drilling Tool Performance," International Journal of Engineering Trends and Technology, vol. 71, no. 2, pp. 46-51, 2023. Crossref, https://doi.org/10.14445/22315381/IJETT-V71I2P206

Abstract
Solid carbide drills are employed in the majority of today's drills because of their maximum dominance, which is required for the irregular drilling cutting action. The increased wear of the equipment caused by the abrasion of workpiece materials is a crucial explanation for the occurrence of damage. As a result, the drill must be modified on a regular basis, which slows down the production process and raises the ultimate cost. Drill geometries are a crucial factor in determining the uniformity of the hole that is being drilled. Considering drill size and work material temperatures when cutting IS3048 steel, the purpose of this work is to apply real-time tool condition monitoring (TCM) to characterize drill tool performance offered to aid in the choice of the right tool for the required quality of the drilled hole condition.

Keywords
Drilling, Tool temperature, FLIR, Microstructure, Thermography.

References
[1] Milan Honner, M., Pavel Litos, and Michal Svantner, “Thermography Analyses of the Hole-Drilling Residual Stress Measuring Technique,” Infrared physics & technology, vol. 45, no. 2, pp.131-142. 2004. Crossref, https://doi.org/10.1016/j.infrared.2003.08.001
[2] Luiz A.S. Abreu et al., Thermography Detection of Contact Failures in Double Layered Materials Using the Reciprocity Functional Approach,” Applied Thermal Engineering, vol. 100, pp. 1173-1178, 2016. Crossref, https://doi.org/10.1016/j.applthermaleng.2016.02.078
[3] Hu Zhu, Tianxu Zhang, and Lizhen Deng, “Indirect Target Detection Method in FLIR Image Sequences,” Infrared Physics & Technology, vol. 60, pp. 15-23. 2013. Crossref https://doi.org/10.1016/j.infrared.2013.03.005
[4] Ersin Eser Korkmaz et al., "Effect of Plasma and Gas Nitriding Parameters on Microstructure and Mechanical Properties of DIN 1.2367 Hot Work Tool Steel," SSRG International Journal of Mechanical Engineering, vol. 9, no. 10, pp. 12-22, 2022. Crossref, https://doi.org/10.14445/23488360/IJME-V9I10P102
[5] Richard Staehr et al., “Thermal Process Control for Laser Micro-Drilling of Thin CFRP-Laminates,” High-Power Laser Materials Processing: Applications, Diagnostics, and Systems XI, vol. 11994, pp. 38-46, 2022. Crossref, https://doi.org/10.1117/12.2607494
[6] Gianluca Cadelano, “Internal Corrosion and Joint Failure Detection for the Inspection of Vertical Geothermal Heat Exchangers by Infrared Thermography,” Thermosense: Thermal Infrared Applications XLIV, vol. 12109, pp. 209-216, 2022. Crossref, https://doi.org/10.1117/12.2622452
[7] Raj Agarwal et al., “Influence of Cutting Force on Temperature, Microcracks and Chip Morphology during Rotary Ultrasonic Bone Drilling: An in-vitro Study,” Journal of the Brazilian Society of Mechanical Sciences and Engineering, vol. 44, no. 301, 2022. Crossref, https://doi.org/10.1007/s40430-022-03608-6
[8] K. Thirukkumaran, and C.K. Mukhopadhyay, “Acoustic Emission Signals Analysis to Differentiate the Damage Mechanism in the Drilling of Al-5% B4C Metal Matrix Composite,” Ultrasonics, vol. 124, p. 106762, 2022. Crossref, https://doi.org/10.1016/j.ultras.2022.106762
[9] Chao Li, Jinyang Xu, and Ming Chen, “Quantitative Evaluation Method of Tool Wear Based on Morphological Characteristics of Machined Surfaces,” Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture, vol. 237, no. 1-2, p. 09544054221092941, 2022. Crossref, https://doi.org/10.1177/09544054221092941
[10] T. Beno, and U. Hulling, “Measurement of Cutting Edge Temperature in Drilling,” Procedia CIRP, vol. 3, pp. 531-536, 2012. Crossref, https://doi.org/10.1016/j.procir.2012.07.091
[11] Jianguo Zhu et al., “Progress and Trends in Non-destructive Testing for Thermal Barrier Coatings Based on Infrared Thermography: A Review,” Journal of Nondestructive Evaluation, vol. 41, no. 49, 2022. Crossref, https://doi.org/10.1007/s10921- 022-00880-3
[12] K. V. V. N. R. Chandra Mouli et al., “A Review on Multi Sensor Data Fusion Technique in CNC Machining of Tailor-Made Nanocomposites,” SN Applied Sciences, vol. 2, no. 931, 2020. Crossref, https://doi.org/10.1007/s42452-020-2739-7
[13] Raluca Daicu, and Gheorghe Oancea, “Methodology for Measuring the Cutting Inserts Wear,” Symmetry, vol. 14, no. 3, pp. 469, 2022. Crossref, https://doi.org/10.3390/sym14030469
[14] Vahid Nasirian et al., “Capacitance of Flexible Polymer/Graphene Microstructures with High Mechanical Strength,” 3D Printing and Additive Manufacturing, 2022. Crossref, https://doi.org/10.1089/3dp.2022.0026
[15] Jun Lin et al., “Deformation Behavior and Microstructure in The Low-Frequency Vibration Upsetting of Titanium Alloy,” Journal of Materials Processing Technology, vol. 299, pp. 117360, 2022. Crossref, https://doi.org/10.1016/j.jmatprotec.2021.117360
[16] Rajender Singh, and Krishan Kumar, "Process Parameters Optimization for Abrasive Assisted drilling of SS316," SSRG International Journal of Mechanical Engineering, vol. 4, no. 1, pp. 29-33, 2017. Crossref, https://doi.org/10.14445/23488360/IJME-V4I1P105
[17] N.G.Alvi, and S.V.Deshmukh, "Vibration Analysis using Accelerometer ADX345," SSRG International Journal of Mechanical Engineering, vol. 5, no. 3, pp. 12-16, 2018. Crossref, https://doi.org/10.14445/23488360/IJME-V5I3P103
[18] Noor Azzizah Omar, and John C McKinley, “Measurement of Temperature Induced in Bone During Drilling in Minimally Invasive Foot Surgery,” The Foot, vol. 35, pp. 63-69, 2018. Crossref, https://doi.org/10.1016/j.foot.2018.02.002
[19] Balla S Prasad, Chandra M KarakaVVNR, and Venkata S Annavarapu, “Surface Morphology and Microstructural Analysis of al 8081-mg/zr/tio2 Nano Metal Matrix Composite–A Base for Performance Evaluation of Polycrystalline Diamond and Poly Cubic Boron Nitride Tools,” Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science, vol. 236, no. 10, pp. 5678-5686, 2021. Crossref, https://doi.org/10.1177/09544062211059102