The Use and Recycling of Natural and Synthetic Fibre-Reinforced Polymeric Composites in the Automotive Industry: A Review

The Use and Recycling of Natural and Synthetic Fibre-Reinforced Polymeric Composites in the Automotive Industry: A Review

  IJETT-book-cover           
  
© 2024 by IJETT Journal
Volume-72 Issue-4
Year of Publication : 2024
Author : Mbatha Abednigo Jabu, AA Alugongo, and NZ Nkomo
DOI : 10.14445/22315381/IJETT-V72I4P128

How to Cite?

Mbatha Abednigo Jabu, AA Alugongo, and NZ Nkomo, "The Use and Recycling of Natural and Synthetic Fibre-Reinforced Polymeric Composites in the Automotive Industry: A Review," International Journal of Engineering Trends and Technology, vol. 72, no. 4, pp. 269-278, 2024. Crossref, https://doi.org/10.14445/22315381/IJETT-V72I4P128

Abstract
The number of vehicles worldwide is increasing every year, with approximately 80 million vehicles manufactured every year. Each of these vehicles contains approximately 20 kg of interior composite panels destined for landfill. The automotive industry has been increasingly using composite materials to fabricate interior panels to promote lightweight, sustainability, and fuel efficiency. The disposal process of composite interior panels made of inorganic fibre and plastics is a global environmental challenge. Normally, vehicle interior composites are disposed of in landfills through incineration. This results in air pollution, which is not environmentally friendly. This review paper discusses the application of synthetic composite and recycling processes in the automotive industry and alternative materials to be used. The disposal process, recycling methods and shortcomings of synthetic and natural fibres are discussed. The environmental concerns and impacts arising from the use of composite materials and possible solutions are discussed in this study. The use of composite materials in vehicle interior components has significant potential to lower the carbon footprint in the manufacture of automobiles.

Keywords
Automobile industry, Interior composites, Recycling, and Mechanical properties.

References
[1] S. Shahinur, and M. Hasan, “Reference Module in Materials Science and Materials Engineering,” Natural Fiber and Synthetic Fiber Composites: Comparison of Properties, Performance, Cost and Environmental Benefits, pp. 794-802, 2019.
[Google Scholar]
[2] H.T. Sreenivas, N. Krishnamurthy, and G.R. Arpitha, “A Comprehensive Review on Light Weight Kenaf Fiber for Automobiles,” International Journal of Lightweight Materials and Manufacture, vol. 3, no. 4, pp. 328-337, 2020.
[CrossRef] [Google Scholar] [Publisher Link]
[3] Adamu Muhammad et al., “Applications of Sustainable Polymer Composites in Automobile and Aerospace Industry,” Advances in Sustainable Polymer Composites, pp. 185-207, 2021.
[CrossRef] [Google Scholar] [Publisher Link]
[4] Sai Aditya Pradeep et al., “Automotive Applications of Plastics: Past, Present, and Future,” Applied Plastics Engineering Handbook, pp. 651-673, 2017.
[CrossRef] [Google Scholar] [Publisher Link]
[5] Katarína Szeteiová, “Automotive Materials Plastics in Automotive Markets Today,” Institute of Production Technologies, Machine Technologies and Materials, Faculty of Material Science and Technology in Trnava, Slovak University of Technology Bratislava, pp. 1-7, 2010.
[Google Scholar] [Publisher Link]
[6] Bin Jeremiah D. Barba, Jordan F. Madrid, and David P. Penaloza, “A Review of Abaca Fiber-Reinforced Polymer Composites: Different Modes of Preparation and their Applications,” Journal of the Chilean Chemical Society, vol. 65, no. 3, pp. 4919-4924, 2020.
[CrossRef] [Google Scholar] [Publisher Link]
[7] Lawrence T. Drzal, A.K. Mohanty, and M. Misra, “Bio-Composite Materials as Alternatives to Petroleum-based Composites for Automotive Applications,” Magnesium, vol. 40, no. 60, pp. 1-3, 2001.
[Google Scholar] [Publisher Link]
[8] Joshua O. Ighalo et al., “An Empirical Review of the Recent Advances in Treatment of Natural Fibers for Reinforced Plastic Composites,” Composite Interfaces, vol. 28, no. 9, pp. 925-960, 2021.
[CrossRef] [Google Scholar] [Publisher Link]
[9] Venkatesh Naik, Mohan Kumar, and Vijayananda Kaup, “A Review on Natural Fiber Composite Materials in Automotive Applications,” Engineered Science, vol. 18, pp. 1-10, 2022.
[CrossRef] [Google Scholar] [Publisher Link]
[10] Stefan Pischinger, and Ulrich Seiffert, Vieweg Handbuch Kraftfahrzeugtechnik, Springer Fachmedien Wiesbaden, pp. 1- 1425, 2016.
[Google Scholar] [Publisher Link]
[11] Nicole M. Stark, and Robert E. Rowlands, “Effects of Wood Fiber Characteristics on Mechanical Properties of Wood/Polypropylene Composites,” Wood and Fiber Science, vol. 35, no. 2, pp. 167-174, 2003.
[Google Scholar] [Publisher Link]
[12] Hongshen Zhang, and Ming Chen, “Current Recycling Regulations and Technologies for the Typical Plastic Components of End-ofLife Passenger Vehicles: A Meaningful Lesson for China,” Journal of Material Cycles and Waste Management, vol. 16, pp. 187-200, 2014.
[CrossRef] [Google Scholar] [Publisher Link]
[13] Sujit Das et al., “Vehicle Lightweighting Energy Use Impacts in US Light-Duty Vehicle Fleet,” Sustainable Materials and Technologies, vol. 8, pp. 5-13, 2016.
[CrossRef] [Google Scholar] [Publisher Link]
[14] Noriko Ohori et al., “A Study of Recycling Technology for Paint-Coated Plastic Automotive Bumper,” JSAE Review, vol. 17, no. 4, pp. 414-416, 1996.
[CrossRef] [Google Scholar] [Publisher Link]
[15] T.F. Go et al., “Disassemblability of End-of-Life Vehicle: A Critical Review of Evaluation Methods,” Journal of Cleaner Production, vol. 19, no. 13, pp. 1536-1546, 2011.
[CrossRef] [Google Scholar] [Publisher Link]
[16] D. Froelich et al., “State of the Art of Plastic Sorting and Recycling: Feedback to Vehicle Design,” Minerals Engineering, vol. 20, no. 9, pp. 902-912, 2007.
[CrossRef] [Google Scholar] [Publisher Link]
[17] Mohd Sapuan Salit, Tropical Natural Fibres and their Properties, Tropical Natural Fibre Composites, pp. 15-38, 2014.
[CrossRef] [Google Scholar] [Publisher Link]
[18] N. Ramli et al., “Natural Fiber for Green Technology in Automotive Industry: A Brief Review,” IOP Conference Series: Materials Science and Engineering, vol. 368, pp. 1-8, 2018.
[CrossRef] [Google Scholar] [Publisher Link]
[19] Isabella Schmiedel et al., “Use of Visible Natural Fibres in Vehicle Interiors,” ATZ Worldwide, vol. 116, no. 6, pp. 20-23, 2014.
[CrossRef] [Google Scholar] [Publisher Link]
[20] R. Dunne et al., “A Review of Natural Fibres, their Sustainability and Automotive Applications,” Journal of Reinforced Plastics and Composites, vol. 35, no. 13, pp. 1041-1050, 2016.
[CrossRef] [Google Scholar] [Publisher Link]
[21] A. Abdullah, “Ecological and Economic Attributes of Jute and Natural Fibre for Sustainable Eco-Management,” Primeasia University, Dhaka, Bangladesh, 2014.
[Google Scholar]
[22] J.E. McIntyre, Synthetic Fibres: Nylon, Polyester, Acrylic, Polyolefin, Taylor & Francis, pp. 1-300, 2005.
[Google Scholar] [Publisher Link]
[23] T.P. Sathishkumar, J. Naveen, and S. Satheeshkumar, “Hybrid Fiber Reinforced Polymer Composites – A Review,” Journal of Reinforced Plastics and Composites, vol. 33, no. 5, pp. 454-471, 2014.
[CrossRef] [Google Scholar] [Publisher Link]
[24] J. Andersons, and R. Joffe, “Estimation of the Tensile Strength of an Oriented Flax Fiber-Reinforced Polymer Composite,” Composites Part A: Applied Science and Manufacturing, vol. 42, no. 9, pp. 1229-1235, 2011.
[CrossRef] [Google Scholar] [Publisher Link]
[25] Ahsan Parvez, and Stephen James Foster, “Fatigue of Steel-Fibre-Reinforced Concrete Prestressed Railway Sleepers,” Engineering Structures, vol. 141, pp. 241-250, 2017.
[CrossRef] [Google Scholar] [Publisher Link]
[26] Nima Shamsaei et al., “An Overview of Direct Laser Deposition for Additive Manufacturing; Part II: Mechanical Behavior, Process Parameter Optimization and Control,” Additive Manufacturing, vol. 8, pp. 12-35, 2015.
[CrossRef] [Google Scholar] [Publisher Link]
[27] M.R. Sanjay et al., “Characterization and Properties of Natural Fiber Polymer Composites: A Comprehensive Review,” Journal of Cleaner Production, vol. 172, pp. 566-581, 2018.
[CrossRef] [Google Scholar] [Publisher Link]
[28] Elaheh Ghassemieh, New Trends and Developments in Automotive Industry, InTech, pp. 1-394, 2011.
[Google Scholar] [Publisher Link]
[29] Lamyaa Abd ALRahman, Raja Ishak Raja, and Roslan Abdul Rahman, “Experimental Study on Natural Fibers for Green Acoustic Absorption Materials,” American Journal of Applied Sciences, vol. 10, no. 10, pp. 1307-1314, 2013.
[CrossRef] [Google Scholar] [Publisher Link]
[30] Tara Sen, and H.N. Jagannatha Reddy, “Various Industrial Applications of Hemp, Kinaf, Flax and Ramie Natural Fibres,” International Journal of Innovation, Management and Technology, vol. 2, no. 3, pp. 192-198, 2011.
[Google Scholar] [Publisher Link]
[31] J. Jayaramudu et al., “Mechanical Properties of Uniaxial Natural Fabric Grewia Tilifolia Reinforced Epoxy based Composites: Effects of Chemical Treatment,” Fibers and Polymers, vol. 15, pp. 1462-1468, 2014.
[CrossRef] [Google Scholar] [Publisher Link]
[32] M. Ashok Kumar et al., “Performance of Zea Mays Fiber Reinforced Epoxy Composites,” International Journal of Fiber and Textile Research, vol. 1, no. 1, pp. 22-27, 2011.
[Google Scholar]
[33] Rifat Farzana, and Veena Sahajwalla, “Novel Recycling to Transform Automotive Waste Glass and Plastics into SiC-Bearing Resource by Silica Reduction,” Journal of Sustainable Metallurgy, vol. 1, pp. 65-74, 2015.
[CrossRef] [Google Scholar] [Publisher Link]
[34] G. Dodbiba, and T. Fujita, “Progress in Separating Plastic Materials for Recycling,” Physical Separation in Science and Engineering, vol. 13, no. 3-4, pp. 165-182, 2004.
[CrossRef] [Google Scholar] [Publisher Link]
[35] G. Dodbiba et al., “Electrostatic Separation of the Shredded Plastic Mixtures using a Tribo-Cyclone,” Physical Separation in Science and Engineering, vol. 11, pp. 63-92, 2002.
[CrossRef] [Google Scholar] [Publisher Link]
[36] Mallampati Srinivasa Reddy et al., “Selective Surface Ozonation of Polyvinyl Chloride for its Separation from Waste Plastic Mixture by Froth Floatation,” Journal of Material Cycles and Waste Management, vol. 12, pp. 326-331, 2010.
[CrossRef] [Google Scholar] [Publisher Link]
[37] G. Dodbiba et al., “The use of Air Tabling and Triboelectric Separation for Separating a Mixture of Three Plastics,” Minerals Engineering, vol. 18, no. 15, pp. 1350-1360, 2005.
[CrossRef] [Google Scholar] [Publisher Link]
[38] P.A. Tarantili, A.N. Mitsakaki, and M.A. Petoussi, “Processing and Properties of Engineering Plastics Recycled from Waste Electrical and Electronic Equipment (WEEE),” Polymer Degradation and Stability, vol. 95, no. 3, pp. 405-410, 2010.
[CrossRef] [Google Scholar] [Publisher Link]
[39] Ping Hou et al., “Life Cycle Assessment of End-of-Life Treatments for Plastic Film Waste,” Journal of Cleaner Production, vol. 201, pp. 1052-1060, 2018.
[CrossRef] [Google Scholar] [Publisher Link]
[40] Jefferson Hopewell, Robert Dvorak, and Edward Kosior, “Plastics Recycling: Challenges and Opportunities,” Philosophical Transactions of the Royal Society B: Biological Sciences, vol. 364, no. 1526, pp. 2115-2126, 2009.
[CrossRef] [Google Scholar] [Publisher Link]
[41] R. Balart et al., “Kinetic Analysis of Thermal Degradation of Recycled Polycarbonate/Acrylonitrile–Butadiene–Styrene Mixtures from Waste Electric and Electronic Equipment,” Polymer Degradation and Stability, vol. 91, no. 3, pp. 527-534, 2006.
[CrossRef] [Google Scholar] [Publisher Link]
[42] Alireza Farzadfar, Saied Nouri Khorasani, and Shahla Khalili, “Blends of Recycled Polycarbonate and Acrylonitrile–Butadiene– Styrene: Comparing the Effect of Reactive Compatibilizers on Mechanical and Morphological Properties,” Polymer International, vol. 63, no. 1, pp. 145-150, 2014.
[CrossRef] [Google Scholar] [Publisher Link]
[43] Ahmet Refah Torun, Şeyma Helin Kaya, and Naghdali Choupani, “Evaluation of Recycled Al–LDPE–Al Sandwich Panels as Ballistic Protection Material,” Green Materials, vol. 8, no. 4, pp. 194-202, 2020.
[CrossRef] [Google Scholar] [Publisher Link]
[44] Sagar T. Cholake et al., “Composite Panels Obtained from Automotive Waste Plastics and Agricultural Macadamia Shell Waste,” Journal of Cleaner Production, vol. 151, pp. 163-171, 2017.
[CrossRef] [Google Scholar] [Publisher Link]
[45] Raghu Raman Rajagopal et al., “Sustainable Composite Panels from Non-Metallic Waste Printed Circuit Boards and Automotive Plastics,” Journal of Cleaner Production, vol. 144, pp. 470-481, 2017.
[CrossRef] [Google Scholar] [Publisher Link]
[46] Raziye Atakan, Serdar Sezer, and Hale Karakas, “Development of Nonwoven Automotive Carpets made of Recycled PET Fibers with Improved Abrasion Resistance,” Journal of Industrial Textiles, vol. 49, no. 7, pp. 835-857, 2020.
[CrossRef] [Google Scholar] [Publisher Link]
[47] Paul McKeown et al., “Zinc Complexes for PLA Formation and Chemical Recycling: Towards a Circular Economy,” ChemSusChem, vol. 12, no. 24, pp. 5233-5238, 2019.
[CrossRef] [Google Scholar] [Publisher Link]
[48] Sebastian Spierling et al., “Bio-based Plastics-A Review of Environmental, Social and Economic Impact Assessments,” Journal of Cleaner Production, vol. 185, pp. 476-491, 2018.
[CrossRef] [Google Scholar] [Publisher Link]
[49] Horacio Vieyra et al., “Engineering, Recyclable, and Biodegradable Plastics in the Automotive Industry: A Review,” Polymers, vol. 14, no. 16, pp.1-18, 2022.
[CrossRef] [Google Scholar] [Publisher Link]
[50] A. Kerscher et al., “Chemical recycling of an All-Polyurethane Instrument Panel-Industrial Realisation,” Utech-International Conference, FGU Berlin, 1996.
[Google Scholar]
[51] Rosy Wei Chen, D. Navin-Chandra, and F.B. Print, “A Cost-Benefit Analysis Model of Product Design for Recyclability and its Application,” IEEE Transactions on Components, Packaging, and Manufacturing Technology: Part A, vol. 17, no. 4, pp. 502-507, 1994.
[CrossRef] [Google Scholar] [Publisher Link]
[52] A. Tharumarajah, and P. Koltun, “Improving Environmental Performance of Magnesium Instrument Panels,” Resources, Conservation and Recycling, vol. 54, no. 12, pp. 1189-1195, 2010.
[CrossRef] [Google Scholar] [Publisher Link]
[53] S.M. Al-Salem, P. Lettieri, and J. Baeyens, “Recycling and Recovery Routes of Plastic Solid Waste (PSW): A Review,” Waste Management, vol. 29, no. 10, pp. 2625-2643, 2009.
[CrossRef] [Google Scholar] [Publisher Link]
[54] G.L.A. Sims, and M.W. Angus, “Recycling of Automotive Foam/Fabric Laminates by Incorporation into Rebonded Polyurethane Foam,” Cellular Polymers, vol. 15, no. 6, pp. 436-449, 1996.
[Google Scholar] [Publisher Link]