Development of a Plasma Fine-Particle Coating Unit
Development of a Plasma Fine-Particle Coating Unit |
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| © 2023 by IJETT Journal | ||
| Volume-71 Issue-7 |
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| Year of Publication : 2023 | ||
| Author : Mukhamed Kh. Nogmov, Nikita S. Karpov, Abas H. Lampezhev |
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| DOI : 10.14445/22315381/IJETT-V71I7P215 | ||
How to Cite?
Mukhamed Kh. Nogmov, Nikita S. Karpov, Abas H. Lampezhev, "Development of a Plasma Fine-Particle Coating Unit," International Journal of Engineering Trends and Technology, vol. 71, no. 7, pp. 147-161, 2023. Crossref, https://doi.org/10.14445/22315381/IJETT-V71I7P215
Abstract
This study aims to increase the durability of the elements of peristaltic pumping units (PPU) by modifying the most loaded parts of the rotor with fine-particle coatings applied to them. To achieve this task, a fine-particle coating unit is designed, the flow of plasma-forming gas and coolant is analyzed in the plasma torch channels by simulating the flow structure, the thermal state of the elements is studied, and the reliability index is calculated. As a result, a comprehensive unit is obtained, which makes it possible to apply protective coating from various metals. Analysis of the results of simulating the distribution of temperatures, velocities and pressures, and the current line paths inside the volume of the working area of gas and liquid, makes it possible to conclude that the structure is operable and correct. At this stage, the values of the reliability indicators are obtained, which enable us to evaluate the considered systems of the plasma fine-particle coating unit and establish the compliance of this indicator with the technical requirements. The developed coating method is unique because, at a high temperature of the plasma jet and a high speed (up to 500 m/s) of particle motion, the heating of the sprayed surface is small and does not exceed 200°C, which does not lead to deterioration of the sprayed substrate material properties. Thus, strengthening the peristaltic pumping unit rotor, which is the most loaded structural element, is achieved to ensure the trouble-free operation of this system.
Keywords
Fine particle coatings, Finite element method, Peristaltic pumping units, Plasma torch, Strength analysis.
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